Product Introduction
Made-to-print DLC-coated 0.6um micro-grain carbide end mill for non-standard form/step profiles; low-friction, clean cutting in aluminum, copper, PVC and foam.
Non-Standard End Mill
Product Information
Material:
Tungsten steel
Grain size:
0.6 μm
Coating:
DLC
Suitable for:
Aluminum alloys, Copper, PVC, Foam
Non-Standard End Mill Product Overview
Part of the Non-Standard Customization series, this end mill is built to your drawing rather than a catalogue size. Cutting-head geometry — form/step profile, flute shape, helix, step lengths, shank diameter, overall length and tolerance — is ground to spec, including stepped/form heads and double-ended configurations as shown. The substrate is 0.6 µm micro-grain tungsten carbide (tungsten steel / cemented carbide), which holds a razor-sharp edge while resisting chipping, and the DLC coating keeps soft, gummy workpiece materials from sticking to the flutes. Mirror-polished helical flutes and a split end-edge design clear chips fast and leave a clean finish on non-ferrous and non-metallic parts.
Key Features of Non-Standard End Mill
1.Made-to-print geometry:
Custom form, step, chamfer and contour profiles; flute count/helix, neck, shank and length defined by your print or sample.
2.0.6 µm micro-grain carbide
Fine, uniform grain structure for high wear resistance plus the edge sharpness needed on soft materials.
3.DLC coating
1–4 µm thickness, 2000±200 HV hardness, service temperature up to 400 °C, and a dry coefficient of friction of 0.1 against steel (coating data) — low friction, anti-adhesion, reduced built-up edge.
4.Polished helical flutes & form-ground edges
Smooth chip evacuation and low cutting forces, so foam and PVC are cut rather than torn or melted.
5.Custom head styles
Stepped/form cutting ends, optional double-ended design for extended tool utilisation on repeat runs.
Applications
1.Aluminum Alloy Machining
Precision milling, contour machining, and customized profile cutting.
2.Copper Machining
Custom milling of copper components requiring smooth surface finishes.
3.PVC Processing
Precision machining of plastic components and customized profiles.
4.Foam Machining
Contouring, shaping, and detailed milling of foam materials.
Non-Standard End Mill Product Highlights
-
Customizable tapered cutting geometry
-
Premium 0.6 μm fine-grain tungsten carbide
-
DLC coating for reduced friction
-
Suitable for aluminum alloy, copper, PVC, and foam
-
Precision manufacturing for specialized machining applications
-
Flexible non-standard tool design and production
Recommended products
Custom SA-Coated Tungsten Carbide T-Slot End Mill
Custom-made T-slot end mill featuring 0.6μm fine-grain tungsten carbide and SA coating. Designed for precision slot milling in stainless steel and titanium alloys, offering excellent wear resistance and machining stability.
Custom SA Coated Solid Carbide End Mill
Custom ground carbide form milling cutter made from 0.6μm fine-grain tungsten carbide with SA coating (HV3200). Designed for precision machining of stainless steel and titanium alloys, offering excellent wear resistance and customized cutting geometry.
